BILLIONS LIFTER® VACUUM BOXS LIFTER
In warehouse logistics and production workshops, handling and palletizing cartons is one of the most repetitive tasks. When carton weights reach dozens or even hundreds of kilograms, traditional manual handling is not only labor-intensive and inefficient but also fraught with safety risks. The BILLIONS LIFTER® Vacuum Tube Lifter is a professional labor-saving solution born to address these pain points. Utilizing the principles of vacuum suction and elevation, it enables fast, safe, and effortless carton handling—empowering a single operator to easily accomplish tasks that previously required two or three people.
Products Description
Technical Parameter
Products Description
BILLIONS® Vacuum Box Lifter
Grip from the top, side, or both. Lift high overhead or deep into pallet racks with ease. This truly multifunctional lifter adapts to your workspace and load types.
Move any box with BILLIONS LIFTER®
Suitable Materials: Corrugated Cardboard, Plastics & Metals, Wood & Timber, Irregular-shaped Boxes & Objects
Carton box
Plastic crate
Luggage
Wooden case
Irregular loads
Strapped boxes
Application Scenarios: Empowering comprehensive material handling from workshop to warehouse.
Food & Beverage End-of-Line Palletizing
The BILLIONS vacuum tube lifter is a high-speed solution for food and beverage production lines. It enables rapid palletizing of sealed cartons, beverage crates, and frozen food boxes, ensuring hygienic and effortless material handling with zero product damage.
3PL Logistics & Cold Chain Loading
Optimized for third-party logistics (3PL) and cold chain warehouses, our lifter empowers workers to unload heavy shipping containers and trucks with ease. It maximizes cargo transfer efficiency while preventing worker fatigue in high-pressure distribution environments.
Pharmaceutical & Chemical Material Flow
Ideal for pharmaceutical and chemical plants, this ergonomic lifter handles raw material boxes and chemical containers safely. Its precision control ensures secure movement of sensitive goods, enhancing workplace safety and meeting strict industry regulations.
Automotive Parts & Manufacturing Assembly
Built for high-intensity automotive assembly lines, this system handles heavy engine components, gearbox kits, and metal part boxes. It reduces labor costs and physical strain in Tier-1 supplier manufacturing cells and OEM assembly plants.
E-commerce Fulfillment & Parcel Sorting
A perfect match for e-commerce fulfillment centers, allowing for the rapid sorting of varied parcel sizes and shipping boxes. It boosts throughput in last-mile delivery hubs by minimizing the time required to pick and move diverse packages.
Consumer Electronics & Home Appliance Handling
Specifically designed for the electronics industry, facilitating the safe handling of TV cartons, washing machines, and delicate appliance packaging. It ensures a scratch-free process from line-side assembly to the final shipping pallet.
BILLIONS LIFTER® provides customized lifting solutions tailored to your specific site requirements.
1. Pillar-Mounted Jib Crane
2. Mobile Pillar Jib Crane
3. Wall-Mounted Jib Crane
4. KBK Light Rail System
BILLIONS LIFTER® Offers a Wide Range of Handle Options
We provide the most comfortable control methods tailored to your specific operating habits and working conditions.
One-Handed Easy Control
Featuring a fully integrated design for lifting, suction, and release, this handle is ideal for rapid, high-frequency light-duty handling tasks.
Two-Handed Robust Control
Designed for heavy-duty loads or tasks requiring high-precision positioning, providing superior stability and a sense of total control.
Extended & Adjustable Handles
Easily handle high-level palletizing or deep-reach picking. It expands the operational radius while ensuring maximum operator comfort.
Intelligent & Ergonomic Control Features
It’s more than just material handling—it’s an efficient, safe, and intelligent experience.
Stepless High-Speed Lifting
With a response speed of 0-1m/s (197 ft/min), it allows for intuitive control of the handling tempo, significantly boosting production line efficiency.
Precise Hovering Under No-Load
After releasing the handle, the suction head automatically stabilizes and hovers at any height, ensuring the next pick-up is quick and convenient.
Secure Hovering Under Load
Even when suctioning heavy objects, the system achieves precise hovering and fine-tuning, ensuring the placement position is accurate to the millimeter.
TECHNICAL SPECIFICATIONS - BILLIONS LIFTER®
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| MODEL | LOAD (KG / LBS) | SUCKER (MM / IN) | LIFT SPEED (M/S / FT/MIN) | VACUUM PUMP (KW / HP) |
|---|---|---|---|---|
| TB-VAT-100 | 30 kg / 66 lbs | 100 mm / 3.9" | Approx. 1 m/s | 2.2kw / 3.0 hp |
| TB-VAT-120 | 50 kg / 110 lbs | 120 mm / 4.7" | Approx. 1 m/s | 3.5kw / 4.7 hp |
| TB-VAT-140 | 60 kg / 132 lbs | 140 mm / 5.5" | Approx. 1 m/s | 3.5kw / 4.7 hp |
| TB-VAT-160 | 70 kg / 154 lbs | 160 mm / 6.3" | Approx. 1 m/s | 4.5kw / 6.0 hp |
| TB-VAT-180 | 90 kg / 198 lbs | 180 mm / 7.1" | Approx. 1 m/s | 4.5kw / 6.0 hp |
| TB-VAT-200 | 120 kg / 265 lbs | 200 mm / 7.9" | Approx. 1 m/s | 4.5kw / 6.0 hp |
| TB-VAT-230 | 150 kg / 330 lbs | 230 mm / 9.1" | Approx. 1 m/s | 5.5kw / 7.4 hp |
Frequently Asked Questions
Q1: How to solve chronic back injuries and worker fatigue caused by frequent carton handling?
Frequent manual lifting is the leading cause of musculoskeletal disorders (MSDs) in warehouses. The BILLIONS® Vacuum Box Lifter utilizes 100% vacuum negative pressure to offset the weight of the load. This allows heavy objects up to 270 kg (600 lbs) to be moved as if they were weightless. It is the premier solution for companies aiming to implement industrial ergonomics and eliminate workplace injuries.
Q2: What are the key advantages of BILLIONS® lifters compared to traditional mechanical hoists or forklifts?
Unlike traditional electric hoists that require time-consuming hooks or manual strapping, the BILLIONS® system is designed for high-speed workflows. With lifting speeds up to 1 m/s (197 ft/min), it allows for a "touch-and-go" operation. Furthermore, our integrated one-way safety valve ensures the load lowers slowly during power failure, offering far greater safety and efficiency than conventional mechanical equipment.
Q3: Which lifting solution is best suited for e-commerce fulfillment centers with diverse parcel sizes and materials?
E-commerce fulfillment requires extreme versatility. The BILLIONS® Lifter features an array of interchangeable suction heads and quick-change interfaces. Whether you are handling standard cardboard boxes, plastic totes, or irregular parcels with strapping, our system adapts instantly. This makes it the preferred choice for last-mile delivery hubs looking for a truly multifunctional handling device.
Q4: Are there compliant lifting options for high-explosion risk (ATEX) or pharmaceutical cleanroom environments?
Yes. Pharmaceutical and chemical industries have strict material and safety requirements. BILLIONS® offers specialized models constructed from 304/316L stainless steel and equipped with full ATEX-certified pneumatic systems. These configurations generate zero sparks and zero contamination, fully complying with GMP standards and hazardous area safety protocols.
Q5: What is the long-term Return on Investment (ROI) of installing a BILLIONS® Vacuum Lifter?
The investment is highly lucrative. By reducing the physical load on a single operator, one BILLIONS® unit can often replace the labor of 1-2 workers while increasing overall throughput by over 30%. Most enterprises achieve a full ROI within 6 to 12 months by significantly lowering labor costs and virtually eliminating expensive workplace injury compensation claims.
